ABS is used for manufacturing equipment cases, measuring and medical devices, car parts (dashboards, handles, radiators, bumpers). The thermoplastic is used in the production of furniture, toys, stationery, and plastic cards.
Due to the optimal glass transition temperature, ABS is used in amateur prototyping systems (3D printers).
ABS granules are added to other plastics to improve the heat resistance of PVC or reduce the cost of polycarbonates.

• Finished products are impact-resistant.
• Glossy surface of products.
• Non-transparent, colored/transparent option is available.
• Operating temperature range -40..95 (121)°C.
• Resists to acids, alkalis, oils, water, detergents.
• Can be used in electrical engineering
• Not resistant to UV light (standard grade)
• Not toxic.
• Maintains the product dimensions during production. Drying time: 2 hours.
• The product can be recycled (ECO).

To select the suitable grades of ABS plastic, please, leave a request to our specialist.

ABS is used for manufacturing equipment cases, measuring and medical devices, car parts (dashboards, handles, radiators, bumpers). The thermoplastic is used in the production of furniture, toys, stationery, and plastic cards.
Due to the optimal glass transition temperature, ABS is used in amateur prototyping systems (3D printers).
ABS granules are added to other plastics to improve the heat resistance of PVC or reduce the cost of polycarbonates.

• Finished products are impact-resistant.
• Glossy surface of products.
• Non-transparent, colored/transparent option is available.
• Operating temperature range -40..95 (121)°C.
• Resists to acids, alkalis, oils, water, detergents.
• Can be used in electrical engineering
• Not resistant to UV light (standard grade)
• Not toxic.
• Maintains the product dimensions during production. Drying time: 2 hours.
• The product can be recycled (ECO).

To select the suitable grades of ABS plastic, please, leave a request to our specialist.

ABS is used for manufacturing equipment cases, measuring and medical devices, car parts (dashboards, handles, radiators, bumpers). The thermoplastic is used in the production of furniture, toys, stationery, and plastic cards.
Due to the optimal glass transition temperature, ABS is used in amateur prototyping systems (3D printers).
ABS granules are added to other plastics to improve the heat resistance of PVC or reduce the cost of polycarbonates.

• Finished products are impact-resistant.
• Glossy surface of products.
• Non-transparent, colored/transparent option is available.
• Operating temperature range -40..95 (121)°C.
• Resists to acids, alkalis, oils, water, detergents.
• Can be used in electrical engineering
• Not resistant to UV light (standard grade)
• Not toxic.
• Maintains the product dimensions during production. Drying time: 2 hours.
• The product can be recycled (ECO).

To select the suitable grades of ABS plastic, please, leave a request to our specialist.

ABS is used for manufacturing equipment cases, measuring and medical devices, car parts (dashboards, handles, radiators, bumpers). The thermoplastic is used in the production of furniture, toys, stationery, and plastic cards.
Due to the optimal glass transition temperature, ABS is used in amateur prototyping systems (3D printers).
ABS granules are added to other plastics to improve the heat resistance of PVC or reduce the cost of polycarbonates.

• Finished products are impact-resistant.
• Glossy surface of products.
• Non-transparent, colored/transparent option is available.
• Operating temperature range -40..95 (121)°C.
• Resists to acids, alkalis, oils, water, detergents.
• Can be used in electrical engineering
• Not resistant to UV light (standard grade)
• Not toxic.
• Maintains the product dimensions during production. Drying time: 2 hours.
• The product can be recycled (ECO).

To select the suitable grades of ABS plastic, please, leave a request to our specialist.

ABS is used for manufacturing equipment cases, measuring and medical devices, car parts (dashboards, handles, radiators, bumpers). The thermoplastic is used in the production of furniture, toys, stationery, and plastic cards.
Due to the optimal glass transition temperature, ABS is used in amateur prototyping systems (3D printers).
ABS granules are added to other plastics to improve the heat resistance of PVC or reduce the cost of polycarbonates.

• Finished products are impact-resistant.
• Glossy surface of products.
• Non-transparent, colored/transparent option is available.
• Operating temperature range -40..95 (121)°C.
• Resists to acids, alkalis, oils, water, detergents.
• Can be used in electrical engineering
• Not resistant to UV light (standard grade)
• Not toxic.
• Maintains the product dimensions during production. Drying time: 2 hours.
• The product can be recycled (ECO).

To select the suitable grades of ABS plastic, please, leave a request to our specialist.

The mold is used for injection molding of bulky plastic products. It defines the shape, construction, and texture of the product.

The mold is used in injection molding machines. Suitable for various plastics: ABS, PVC, PET, polypropylene, polyethylene, polystyrene, polycarbonate, polyamide.

Molds are used for the production of:

• Household products: buckets, dishes, containers, clothespins
• Plastic furniture: tables, chairs, stools
• Automobile components: bumpers, dashboards, interior elements, lighting equipment
• Housings of household and industrial appliances
• Containers and packages: boxes, containers, vials, caps, lids, pallets
• PET products: bottles
• Medical devices: test tubes, droppers
• Labware: Petri dishes, test tubes
• Toys
• Stationery
• Fittings for engineering communications: water and gas supply, sewerage

Molds are used in mass production. Usually, it is necessary to produce 300-500 pieces of one product to pay for the mold. The larger the production volume and the mold resource, the more profitable its use.

The injection molding machine is equipped with at least one mold. The number of forms used depends on the required range and production plan of the enterprise. On average, 1 casting machine uses 2-5 molds.

The mold manufacture quality determines the accuracy of the product shape matching the drawing, the working life, the casting cycle time, and the waste amount. These parameters affect the injection molding machine performance and the production cost.

The molds are made of stainless steel.

Casting molds can be:

• Single-piece
• Multi-piece (several products in one mold)

Single-piece molds are convenient for small productions and for the production of a narrow range of products. Their cost is lower than that of multi-piece mold. With a multi-piece mold, efficiency increases significantly. First, several articles are produced at once in one cycle. Second, the mold cooling time is reduced: it takes up to 50% of the total time in each cycle. In addition, products of various geometries can be cast in a multi-piece mold in one cycle. Multi-piece molds are usually used for mass production.

By the automation degree, there are:

• Manual (the product is removed manually)
• Semi-automatic (the product is removed without the operator)
• Automatic (the product is removed and the gate is sheared without the operator)
• Robotic (the operator only sets the program)

By the design, the molds can be stationary, removable, and semi-removable. The jointing plane can be located in a horizontal or vertical plane. Sometimes, molds are made with multiple jointing planes.

The molds are attached to the casting machine using bolts or electromagnetic plates.  Using electromagnetic plates reduces the mold changeover time. In addition, this fastening is characterized by a uniform force over the jointing plane, there are no fast-wearing holes of bolted connections in such molds.

The mold gating system can be cold or heated. The cold-channel design is easy to manufacture but has significant disadvantages. First, the increased material consumption and the need to manually separate the gate from the product. Secondly, the cooling time is longer, since the gate cools down longer than the product itself. Hot-channel molds do not have such disadvantages, but they are technically more complex and more expensive.

The mold design is developed according to the product drawings. 3D modeling and computer simulation of the casting process (mold flow) are used in the designing. When developing a model, shrinkage is taken into account and the necessary inclines and tolerances are set.

The molds are manufactured in China on CNC machines. Quality is monitored using profile meters equipped with optical sensors. The precision of mold manufacturing reaches 0.1µm. Before shipping, the finished mold is installed in the injection molding machine and tested.

The mold consists of a forming unit, guide elements, a gating system, a thermal control system, and an ejection system.

The forming unit includes a fixed part (matrix) and a movable part (punch). The punch presses on the raw material during pouring, ensuring the filling uniformity. The closing force depends on the version of the injection molding machine and reaches 10-100tons. The mold cavities form a negative impression of the external surface of the future product.

The material is fed to the mold under pressure through a gating system – central, spreading, and inlet gates.

Heating/cooling systems are used to maintain the required temperature and cooling conditions after pouring into the mold. Tubular heating elements are used for heating, and a water circuit is used for cooling.

The ejection system removes the finished product from the mold after cooling.

Usually, a mold consists of standard external modules and internal elements that define the product geometry. Internal elements are made on order. Standard modules are purchased from major manufacturers and can be easily replaced if necessary.

To calculate the cost of the mold, please, leave a request. Attach product drawings or a sketch. Specify the model of the injection molding machine used, the type of plastic, the required performance, and the automation degree

The extruder produces extended products from plastics: pipes, profiles, plates, films, or large-volume products.

It is used for the production of:

• Engineering pipes (polypropylene, polyethylene, PVC)
• PVC profiles for windows and doors
• Panels/plates for window sills and doors
• Diffusers for lamps (polycarbonate/plexiglass)
• Cable channels, baseboards
• Edge tape
• Cable sheath
• PVC seals
• Hoses
• Medical tubes
• Decorative frames
• Grids
• Wood-plastic composites
• PVC composites

The components and mechanisms of the extruder are reliable and have a simple design. Malfunctions are rare and easily fixed. The equipment requires a low maintenance cost.

There are several key parameters that need to be controlled in the extruder operation. The operator and 1-2 auxiliary workers are required to start and operate the machine.

Forming dies of extrusion machines have lower metal consumption, compared to the molds of injection molding machines.

Types of extruders:

• Single-screw
• Twin-screw

Single screw extruder is the simplest type of machine and is used for processing plastics with good mechanical characteristics.

When processing powders and raw materials that tend to stick together, the raw material in the single-screw extruder circulates unevenly. It can cause overheating of plastic or pressure surges on the die.

Twin-screw extruder provides a more uniform circulation and melting of the material in the cylinder.  Rotation of the screws can be parallel or counter. Twin-screw machines are recommended for processing hard-to-loose plastics.

The single-screw mechanism only cleans the cylinder. Twin-screw extruders can be completely self-cleaning.

The extruder type and performance are selected individually depending on the production task. Dies for extruders are made to order according to product drawings. They determine the shape of the finished product.

The main mechanism of the extruder is a screw. The force that rotates the screw is transmitted from the electric motor through the gearbox. The motor is controlled by a frequency controller.

The plastic raw material is fed through the feed hopper to the screw feed area. The necessary additives and dyes are pre-added to the mixture. Optionally, a granulator can be used.

As moving along the heaters in the plasticization zone, the polymer melts and is fed by the screw to the extrusion head. The extruder builds a pressure of 15-100MPa. The molten polymer is forced through the die heads. The die pattern determines the shape of the products.

After exiting the extruder, the polymer is cooled and cured in the air or in a bath. Plastic achieves the required shape and mechanical properties.  During extrusion, the chemical composition of the plastic does not change.

The equipment operates continuously. Therefore, winding or cutting the finished product must be provided.

An extruder with special equipment for preparing raw materials and processing finished products forms a production line.

Additionally can be supplied:

• Raw material preparation and loading system (drying, calibration)
• Mixers (mixing raw materials for co-extrusion and composite production)
• Degassing unit (prevents the formation of cavities in the product due to bubbles in the molten plastic)
• Air and liquid coolers (for forced cooling and acceleration of polymerization)
• Profile pulling mechanisms
• Cutting machine
• Stacker
• Winding machine
• Marking systems
• Printers and laminators

To select a suitable model of the tangential fan, please, leave a request to our specialist. In the request, describe the task that you need to solve.

The mold is used for injection molding of bulky plastic products. It defines the shape, construction, and texture of the product.

The mold is used in injection molding machines. Suitable for various plastics: ABS, PVC, PET, polypropylene, polyethylene, polystyrene, polycarbonate, polyamide.

Molds are used for the production of:

• Household products: buckets, dishes, containers, clothespins
• Plastic furniture: tables, chairs, stools
• Automobile components: bumpers, dashboards, interior elements, lighting equipment
• Housings of household and industrial appliances
• Containers and packages: boxes, containers, vials, caps, lids, pallets
• PET products: bottles
• Medical devices: test tubes, droppers
• Labware: Petri dishes, test tubes
• Toys
• Stationery
• Fittings for engineering communications: water and gas supply, sewerage

Molds are used in mass production. Usually, it is necessary to produce 300-500 pieces of one product to pay for the mold. The larger the production volume and the mold resource, the more profitable its use.

The injection molding machine is equipped with at least one mold. The number of forms used depends on the required range and production plan of the enterprise. On average, 1 casting machine uses 2-5 molds.

The mold manufacture quality determines the accuracy of the product shape matching the drawing, the working life, the casting cycle time, and the waste amount. These parameters affect the injection molding machine performance and the production cost.

The molds are made of stainless steel.

Casting molds can be:

• Single-piece
• Multi-piece (several products in one mold)

Single-piece molds are convenient for small productions and for the production of a narrow range of products. Their cost is lower than that of multi-piece mold. With a multi-piece mold, efficiency increases significantly. First, several articles are produced at once in one cycle. Second, the mold cooling time is reduced: it takes up to 50% of the total time in each cycle. In addition, products of various geometries can be cast in a multi-piece mold in one cycle. Multi-piece molds are usually used for mass production.

By the automation degree, there are:

• Manual (the product is removed manually)
• Semi-automatic (the product is removed without the operator)
• Automatic (the product is removed and the gate is sheared without the operator)
• Robotic (the operator only sets the program)

By the design, the molds can be stationary, removable, and semi-removable. The jointing plane can be located in a horizontal or vertical plane. Sometimes, molds are made with multiple jointing planes.

The molds are attached to the casting machine using bolts or electromagnetic plates.  Using electromagnetic plates reduces the mold changeover time. In addition, this fastening is characterized by a uniform force over the jointing plane, there are no fast-wearing holes of bolted connections in such molds.

The mold gating system can be cold or heated. The cold-channel design is easy to manufacture but has significant disadvantages. First, the increased material consumption and the need to manually separate the gate from the product. Secondly, the cooling time is longer, since the gate cools down longer than the product itself. Hot-channel molds do not have such disadvantages, but they are technically more complex and more expensive.

The mold design is developed according to the product drawings. 3D modeling and computer simulation of the casting process (mold flow) are used in the designing. When developing a model, shrinkage is taken into account and the necessary inclines and tolerances are set.

The molds are manufactured in China on CNC machines. Quality is monitored using profile meters equipped with optical sensors. The precision of mold manufacturing reaches 0.1µm. Before shipping, the finished mold is installed in the injection molding machine and tested.

The mold consists of a forming unit, guide elements, a gating system, a thermal control system, and an ejection system.

The forming unit includes a fixed part (matrix) and a movable part (punch). The punch presses on the raw material during pouring, ensuring the filling uniformity. The closing force depends on the version of the injection molding machine and reaches 10-100tons. The mold cavities form a negative impression of the external surface of the future product.

The material is fed to the mold under pressure through a gating system – central, spreading, and inlet gates.

Heating/cooling systems are used to maintain the required temperature and cooling conditions after pouring into the mold. Tubular heating elements are used for heating, and a water circuit is used for cooling.

The ejection system removes the finished product from the mold after cooling.

Usually, a mold consists of standard external modules and internal elements that define the product geometry. Internal elements are made on order. Standard modules are purchased from major manufacturers and can be easily replaced if necessary.

To calculate the cost of the mold, please, leave a request. Attach product drawings or a sketch. Specify the model of the injection molding machine used, the type of plastic, the required performance, and the automation degree

Self-regulating heaters are used for condensate evaporation and heating of frozen areas.

Cartridges are used for heating of:

• Condensate collecting trays
• Vaporizer baths
• Industrial refrigerators
• Medical equipment
• Stamping equipment
• Household electrical appliances (coffee machines, ice cream machines)
• Air conditioning equipment
• Compressor oil sump heaters
• Radiators

The use of a self-regulating cartridge is safe. Even if all the liquid evaporates from the tray, the element power will decrease to the minimum value and heating will almost stop. There is no risk of damage to the tray or heater.

No additional protective devices are required for operation.

• Power: 50-900W
• Evaporation rate: 0.1-0.65l/h
• Cartridge diameter: 12.0-12.2mm
• Cartridge length: 100-1000mm
• Cable length: 200mm
• Fitting diameter: 3/4‘

The operation principle of cartridges differs from traditional tubular electric elements or resistive cable, in which heat is released as a result of heating a metal spiral.
The heat-releasing material of self-regulating cartridges is special thermistor ceramics. Its resistance increases with increasing temperature and reaches a maximum at the Curie temperature. The threshold temperature depends on the chemical nature of the ceramic used.
The cartridge heating is limited to the Curie point, above which the heating almost stops. When the PTC cartridge works, the amount of heat required to evaporate the liquid or thaw the frozen area is released.
Additional heater temperature control systems and overheating protection are not required.
Due to their unique properties, PTC cartridge heating elements can be used both completely submerged in liquid and in the open air.

To be used as a condensate evaporator, the cartridge must be placed as close to the container bottom as possible. A hole with a diameter of 17mm must be made in the body. The cartridge is fixed to a 3/8″ brass fitting and secured with a nut with a sealing gasket.

The standard cable length is 1,500mm Custom-made cartridges 100 to 1000mm in length, with a power of 50-900 Watts are available.

To select a suitable model of a self-regulating heating cartridge, please, leave a request to our specialist. In the request, describe the task that you need to solve.

Heating of engineering and building structures. The heating cable is flexible and suitable for heating objects of complex geometry. Can be easily wrapped around hard-to-reach areas.

The heating cables are used for heating of:

• Air conditioning systems
• Evaporators and condensate trays
• Doorways of cooling chambers
• Pipes and valves (anti-frosting)
• Electric motors of fans and pumps
• Roofs, drains, ramps (anti-icing and protection from snow accumulation)
• Underfloor heating
• Greenhouses, aquariums, terrariums
• Incubators
• Sterilizers
• Containers for cosmetics, food

The resistive cable is easy to install. Once connected, it can be hidden under finishing and decorative panels.

The standard cable cross-section is 6,5×4,5mm. The cable with a diameter of 3.5mm is available for applications that require increased flexibility.

Before use, the heating cable can be cut into pieces multiple to 500mm. The ends of the pieces must be sealed with shrink wrap. The cable sections are connected to each other by special connectors.

A version with a mono output is available: It is used for condensate drain EHC.

The heating cable is supplied in bobbins.

The heating element of the cable is a resistive wire wound between two conducting cores. The phase and neutral wires are covered with a protective silicone/PVC sheath.

The heating element of the cable is a resistive wire wound between two conducting cores. The phase and neutral wires are covered with a protective silicone/PVC sheath.

The load is uniformly distributed along the cable length. The heat transfer depends on the current flowing and the segment length.
The cable external insulation is protected with a braided metal mesh. It works as a ground connection and improves the heat distribution in the cable.

• Specific power: 10-60W/m
• Operating voltage: 12-230V
• Operating temperature: -50..200⁰C
• Cable diameter: 6, 5×4, 5/3.5mm
• Bending radius: >15mm
• Metal braid: on request

To select a suitable heating cable model, please, leave a request to our specialist. In the request, describe the task that you need to solve