Import outsourcing

Bushings for plasma cutting

A consumable tool for assembling a plasma cutting device and isolating the cathode and anode units.
Suitable for manual devices and automatic plasma cutting machines.

APPLICATION

The bushing is designed for assembling the electrode and nozzle into a single tool. The bushing insulation material separates the cathode and anode.

The consumable tool is used in manual devices and 2D/3D machines. Plasma cutting is used in mechanical engineering and shipbuilding, oil and gas industry, and production of metal structures.

The bushings are suitable for plasma cutting equipment of the following types:

  • Mechanized and manual
  • Vertical and oblique cutting
  • Low-carbon and stainless steel, aluminum
  • Marking

The quality of the plasma cutting bushing affects the service life, cutting quality, and overall performance of the equipment. The worn bushing must be replaced.

The range includes all the necessary plasma tools: electrodes, nozzles, bushings, screens, protective caps, swirlers.

FEATURES

The bushings for plasma cutting equipment are made of standard quality. The use of the components in the correct operating modes extends the tool life and increases the equipment performance.

The insulation bushing prevents burst of the coolant during high-voltage ignition of the plasma arc and the appearance of traces of electrochemical corrosion on the inner surface of the parts.

The bushing is easy to install and requires no maintenance. The consumable tool must be regularly checked and replaced if defects are detected.

STRUCTURE AND OPERATION

The cutter of plasma cutting device consists of an electrode unit and a nozzle separated by an insulating bushing. The screen protects the plasmatron interior from melt drops.

The electrode consists of two parts: the housing and the insert. The housing serves as a current conductor and heat sink. The insert is made of a refractory metal (tungsten/hafnium).

An electric arc is ignited between the electrode insert (cathode) and the nozzle (anode). The bushing is used for connecting current-carrying parts and serves as an insulator.

Air is supplied to the inner chamber of the nozzle under pressure. Once in the electric arc, the gas turns into plasma and is blown out by a new portion of air through the nozzle opening.

The nozzle is cooled by air flow. High-power plasma cutting tools use liquid cooling, which provides a better cutting quality.

The plasma jet melts the section of metal above which the plasmatron head is located. When it moves along the trajectory set by the program or operator, the melt is blown out by the airflow and a cut remains in the metal.

The plasma cutting tool can work with 30-800A current sources.

PRODUCT LINE

POWERMAX 30XT

Current – Bushing

30А – 420114

POWERMAX 65

Current – Bushing

45 А – 220854

65 А – 220854, 220953

 

POWERMAX 85

Current – Bushing

45 А – 220854

65 А – 220854

85 А – 220854

POWERMAX 125

Current – Bushing

45 А – 220977

65 А – 220977

125 А – 220977

HPR 130XD

Current – Bushing

30А – 220754

50 А – 220747

80 А – 220756, 220845

130 А – 220756, 220740

HPR 260XD

Current – Bushing

30А – 220754

50 А – 220754

80 А – 220756

130 А –220756

200 А – 220757

260 А – 220760

HPR 400XD

Current – Bushing

30А – 220754

50 А – 220754

80 А – 220756, 220845

130 А –220756, 220740

200 А – 220757, 220845

260 А – 220760, 220740

400 А – 220635

HPR 800XD

Current – Bushing

30А – 220754

50 А – 220754

80 А – 220756, 220845

130 А –220756, 220740

200 А – 220757, 220845

260 А – 220760, 220740

400 А – 220635

600 А – 220635

800 А – 220885

HSD 130

Current – Bushing

45 А – 220578

50 А – 220578

130 А – 220578, 220534

MAXPRO 200

Current – Bushing

50 А – 220935, 220936

130 А – 220935, 220936

200 А – 220935, 220936

SELECTION

In the request, please, specify the model of your plasma cutting equipment and operating modes. Our specialist will select the necessary bushings and spare parts.