The bushing is designed for assembling the electrode and nozzle into a single tool. The bushing insulation material separates the cathode and anode.

The consumable tool is used in manual devices and 2D/3D machines. Plasma cutting is used in mechanical engineering and shipbuilding, oil and gas industry, and production of metal structures.

The bushings are suitable for plasma cutting equipment of the following types:

• Mechanized and manual
• Vertical and oblique cutting
• Low-carbon and stainless steel, aluminum
• Marking

The quality of the plasma cutting bushing affects the service life, cutting quality, and overall performance of the equipment. The worn bushing must be replaced.

The range includes all the necessary plasma tools: electrodes, nozzles, bushings, screens, protective caps, swirlers.

The bushings for plasma cutting equipment are made of standard quality. The use of the components in the correct operating modes extends the tool life and increases the equipment performance.

The insulation bushing prevents burst of the coolant during high-voltage ignition of the plasma arc and the appearance of traces of electrochemical corrosion on the inner surface of the parts.

The bushing is easy to install and requires no maintenance. The consumable tool must be regularly checked and replaced if defects are detected.

The cutter of plasma cutting device consists of an electrode unit and a nozzle separated by an insulating bushing. The screen protects the plasmatron interior from melt drops.

The electrode consists of two parts: the housing and the insert. The housing serves as a current conductor and heat sink. The insert is made of a refractory metal (tungsten/hafnium).

An electric arc is ignited between the electrode insert (cathode) and the nozzle (anode). The bushing is used for connecting current-carrying parts and serves as an insulator.

Air is supplied to the inner chamber of the nozzle under pressure. Once in the electric arc, the gas turns into plasma and is blown out by a new portion of air through the nozzle opening.

The nozzle is cooled by air flow. High-power plasma cutting tools use liquid cooling, which provides a better cutting quality.

The plasma jet melts the section of metal above which the plasmatron head is located. When it moves along the trajectory set by the program or operator, the melt is blown out by the airflow and a cut remains in the metal.

The plasma cutting tool can work with 30-800A current sources.

In the request, please, specify the model of your plasma cutting equipment and operating modes. Our specialist will select the necessary bushings and spare parts.

The nozzle is necessary for the plasma jet formation. The profiled channel compresses the plasma and directs its flow to the workpiece. The higher the plasma flow rate, the higher the cutting speed and edge quality.

The consumable tool is used in manual and automated cutting equipment. Plasma cutting of metal is used in mechanical engineering and shipbuilding, oil and gas industry, production of metal structures

The electrodes are suitable for plasma cutting equipment of the following types:

• Mechanized and manual
• Vertical and oblique cutting
• Low-carbon and stainless steel, aluminum
• Marking

The quality of the plasma cutting nozzle affects the cutting accuracy, edge evenness, and overall performance of the equipment.

The plasma cutter nozzle wears out during operation. The wear is caused by insufficient cleanliness or dryness of the gases used and exposure of the nozzle surface to metal melt.  The opening diameter increases and the edge smoothness deteriorates. As a result, the cutting speed decreases and the cutting quality deteriorates.

The nozzle must be regularly checked and replaced if signs of degradation are detected.

The range includes all the necessary plasma tools: electrodes, nozzles, bushings, screens, protective caps, swirlers.

Nozzles for plasma cutters are made of standard quality. To extend the service life, components must be correctly selected depending on the operating current, the metal thickness, and the alloy grade.
The nozzle has a conical shape, which forms and directs the plasma jet. The nozzle surface is smooth, the opening has no roughness.
The nozzle diameter determines the gas flow rate. The larger the diameter, the more intense the cutting. Standard cutting diameters are 1.0, 1.1, 1.2mm. The nozzle length is 9-12mm.
The nozzle body is finely threaded to seal the chamber in which the plasma is generated. Tight sealing reduces the leakage of gas converted into a plasma jet.
The nozzle is easily mounted on the plasma cutting device. During operation, regular checks and replacement are required if the color changes or defects appear.

The cutter of plasma cutting device consists of an electrode unit and a nozzle separated by an insulating bushing. The screen protects the plasmatron interior from melt drops.
The electrode consists of two parts: the housing and the insert. The housing serves as a current conductor and heat sink. The insert is made of a refractory metal (tungsten/hafnium).

An electric arc is ignited between the electrode insert (cathode) and the nozzle (anode). The bushing is used for connecting current-carrying parts and serves as an insulator.
Air is supplied to the inner chamber of the nozzle under pressure. Once in the electric arc, the gas turns into plasma and is blown out by a new portion of air through the nozzle opening.
The nozzle is cooled by air flow. High-power plasma cutting tools use liquid cooling, which provides a better cutting quality.
The plasma jet melts the section of metal above which the plasmatron head is located. When it moves along the trajectory set by the program or operator, the melt is blown out by the airflow and a cut remains in the metal.
The plasma cutting tool can work with 30-800A current sources.

In the request, please, specify the model of your plasma cutting equipment and operating modes. Our specialist will select the necessary nozzle and spare parts.

The screen protects the plasmatron nozzle from forming a double arc and burning through accidental contact with a metal workpiece. The tool directs a gas jet to cool the nozzle.

The screen is used in manual and automated cutting equipment. Plasma cutting of metal is used in mechanical engineering and shipbuilding, oil and gas industry, production of metal structures

The screens are suitable for plasma cutting equipment of the following types:

• Mechanized and manual
• Vertical and oblique cutting
• Low-carbon and stainless steel, aluminum
• Marking

The quality of the plasma cutting screen affects the service life, cutting quality, and overall performance of the equipment.

The plasma cutter screen is subject to wear during operation. The main reasons are burning the sheet too close to the plasma cutter and exposure of the screen surface to melt drops.

Follow the recommendations in the operation manual and monitor the nozzle condition. If signs of degradation are detected, replace the screen.

The range includes all the necessary plasma tools: electrodes, nozzles, bushings, screens, protective caps, swirlers.

Screens for plasma cutting equipment are made of standard quality. To extend the service life, components must be selected depending on the operating current and the equipment characteristics.

The screen surface is smooth and has no roughness. Nanocoating on the screen reduces the sticking of molten metal splashes and clogging of openings.

The screen is easily mounted with a threaded connection.

Operation requires regular inspection and replacement in case of color change or degradation caused by melt.

The cutter of plasma cutting device consists of an electrode unit and a nozzle separated by an insulating bushing. The screen protects the plasmatron interior from melt drops.

The electrode consists of two parts: the housing and the insert. The housing serves as a current conductor and heat sink. The insert is made of a refractory metal (tungsten/hafnium).

An electric arc is ignited between the electrode insert (cathode) and the nozzle (anode). The bushing is used for connecting current-carrying parts and serves as an insulator.

Air is supplied to the inner chamber of the nozzle under pressure. Once in the electric arc, the gas turns into plasma and is blown out by a new portion of air through the nozzle opening.

The nozzle is cooled by air flow. High-power plasma cutting tools use liquid cooling, which provides a better cutting quality.

The plasma jet melts the section of metal above which the plasmatron head is located. When it moves along the trajectory set by the program or operator, the melt is blown out by the airflow and a cut remains in the metal.

The plasma cutting tool can work with 30-800A current sources

In the request, please, specify the model of your plasma cutting equipment and operating modes. Our specialist will select the necessary screens and spare parts.

The electrode is designed to create an electric arc in plasma cutting equipment. The electrodes are used in manual equipment and 2D/3D machines.

They are used for metal cutting in mechanical engineering and shipbuilding, oil and gas industry, metal structures production

The electrodes are suitable for plasma cutting equipment of the following types:

• Mechanized and manual
• Vertical and oblique cutting
• Low-carbon and stainless steel, aluminum
• Marking

The quality of the plasma cutting electrode affects the cutting accuracy, edge evenness, and overall performance of the equipment.

The electrode is consumed in a course of the plasmatron operation. The main reason is evaporation due to overheating of the insert. It is important to choose the right tool for the equipment model used in accordance with the operating current.

If wear is detected, the electrode must be replaced to ensure proper operation of the equipment and the cutting quality.

The range includes all the necessary plasma tools: electrodes, nozzles, bushings, screens, protective caps, swirlers.

Electrodes for plasma cutting equipment are made of standard quality. The use of cathodes in the correct operating modes extends the tool life and increases equipment productivity.
The high electrical conductivity of the copper rod provides the necessary current density to create a stable plasma arc and high precision metal cutting.
The production uses technologies that ensure excellent cutting quality throughout the entire service life, namely reduce the cutting taper, provide an accurate and clean edge, and increase the service life of the consumable tool.
The electrodes are made with a heat-resistant hafnium insert. Due to the use of metal with high vapor pressure, the service life of the tool is extended as much as possible.
The electrodes are easy to install and do not require maintenance.
The tool condition must be checked for timely replacement.

The cutter of plasma cutting device consists of an electrode unit and a nozzle separated by an insulating bushing. The screen protects the plasmatron interior from melt drops.
The electrode consists of two parts: the housing and the insert. The housing serves as a current conductor and heat sink. The insert is made of a refractory metal (tungsten/hafnium).

An electric arc is ignited between the electrode insert (cathode) and the nozzle (anode). The bushing is used for connecting current-carrying parts and serves as an insulator.
Air is supplied to the inner chamber of the nozzle under pressure. Once in the electric arc, the gas turns into plasma and is blown out by a new portion of air through the nozzle opening.
The nozzle is cooled by air flow. High-power plasma cutting tools use liquid cooling, which provides a better cutting quality.
The plasma jet melts the section of metal above which the plasmatron head is located. When it moves along the trajectory set by the program or operator, the melt is blown out by the airflow and a cut remains in the metal.
The plasma cutting tool can work with 30-800A current sources.

In the request, please, specify the model of your plasma cutting equipment and operating modes. Our specialist will select the necessary electrode and spare parts.

Foil and sheets are cold rolled of aluminum and its alloys. The minimum thickness of the produced foil is 6µm, aluminum tape up to 10mm.

Aluminum foil and sheet materials are used in the production of:

• flexible packaging of medicines, cigarettes, food
• food containers, bottle caps
• aseptic coatings
• reflective insulation
• high-temperature thermal insulation of water-heating boilers, saunas, climate systems, underfloor heating
• capacitors, transformers, cable shielding sheath
• structural materials
• radiators for refrigeration, heating and climate control equipment
• vehicles (sound insulation, fire protection)
• laminated product
• self-adhesive tapes
• printed products

In addition to industrial use, soft foil is used in everyday life for cooking and storing food, cosmetics and hairdressing.

Aluminum foil grades can be classified as food grade and industrial grade:

• Household foil. Thickness: 6-25µm. Usually annealed. Supplied in rolls.
• Industrial foil. Thickness: 18-700µm.  There are many various grades of alloys used and processing methods (annealed, quenched, hardened, etc.). The foil is used in the production of blister packs of medicines, electrical products, and construction materials. Supplied in rolls.
• Industrial aluminum sheets are more rigid and up to 10mm thick. Aluminum tapes and sheets are used in construction and production of structural materials.

Aluminum is supplied in coils and sheets:

• Coils up to 1,750mm wide
• Tapes 10-600mm
• Sheets up to 1,500mm wide, up to 6,000mm long

Aluminum foil and tapes are easily machined and stuck together. The material is corrosion-proof due to a thin oxide film which quickly forms on the surface.

The foil can be smooth or embossed. For hydrophilic properties, the material is coated with varnish (black, blue, gold).

Aluminum tapes are produced plain and anodized. There are grades of alloy foil with special corrosion resistance to weather factors and aggressive media.

Grades of insulation aluminum foil are used for insulation of pipelines and heating mains, laminating of thermal insulation boards.

Aluminum foils and sheets have the key properties of aluminum and aluminum-based alloys:

• Density: 2.69 g/cm³ (light weight)
• Young’s modulus: 70 GPa (plasticity)
• Thermal conductivity: 237 W/mK (good heat conductivity)
• Electrical conductivity: 37•106 Cm/m (good electrical conductivity)
• Melting point: 660⁰C (heat-resistance)
• Reflects light and IR radiation
• Barrier properties: protects against penetration of moisture and gases, inert to cosmetics, products, medicines

Can be recycled (ECO)

To select a suitable grade of aluminum foil or sheet, please, leave a request to our specialist

Equipment package for the production of radiators for heating systems. Product parameters and equipment performance are agreed in the terms of reference.

Typical specifications of radiators:

• Power: 360-9.000W
• Product size: 300, 400, 500, 600, 900mm
•  Radiator length: 400-3,000mm
• Types: 10,11.20,21, 22 (standard), 33

The equipment is automated and integrated into a single production chain – a radiator manufacturing plant.

The plant consists of the lines for:

• Punching
• Welding
• Powder painting
• Packaging

The lines contain all the necessary equipment for the production of 360-650 thousand units per year. Three-shift operation is planned. Radiator assembly and some technological operations are performed manually.

Additional equipment is used to increase the automation of assembly and packaging, as well as for increasing the line performance and applying highly durable paint.

• Magnetic gripper is a device for automatic loading of half cases on the welding line conveyor. It helps to reduce downtime and process interruptions
• Plug installation device for installing the plastic plugs on all radiator connections.
• Automatic suspension system on the coating line conveyor is a transport system before of the coating line that regulates the speed and height of hanging radiators. The operator hangs the hooks on a chain and inserts them into the holes in radiators
• Electrophoretic coating equipment consists of a chamber and related equipment for coating radiators with a scratch and corrosion resistant paint (the technology is used for painting cars)

To select a line with the suitable capacity and products size, please, leave a request to our specialist

Equipment for cold rolling of steel strips into structural profile (Light steel thin-walled structures). The metal profile is used for the construction of frames of prefabricated buildings.

The roll forming machine is used for the production of:

• C, Z-profile (width 100-240mm)
• Σ-profile (width 50-130mm)
• Guide profile for drywall (0.5-0.6 mm)

The metal profile is made of strips of the required thickness. The profile geometry, along with the thickness and grade of steel, determines the load-bearing capacity of the structure.

C, Z, and Σ (sigma) steel profiles are used as columns and spans of walls and roofs of prefabricated buildings. The guide profile is used for the installation of drywall and structures for interior decoration.

The processed material is a steel strip or galvanized steel. The strip thickness is 0.5-4.0mm, the width is 50 to 240mm. Length of finished products is up to 12 m

The machine control system is fully automated and minimizes the human factor influence. The roll forming machine is controlled by a computer via a touch-screen graphical interface.
The tachometer monitors the unwound steel length and counts the produced profile length.
The shafts and passline rolls of the machine are manufactured on CNC machines with high precision.
Metal parts are made of structural steel with a chrome coating 0.05mm. The material of the shafts and rollers is wear and rust resistant. The guillotine blade is made of hardened steel and has a long service life.
The frame of the roll forming machine is annealed to prevent stresses and deformations during operation.
All roll forming machines are pre-tested before shipment. The equipment is guaranteed for 12 months.
We perform commissioning and provide technical support throughout the entire service life.

The equipment pulls the steel strip from the roll and feeds it to the roll forming machine. The machine is a bending matrix equipped with rows of rollers on shafts driven by chain transmission.
The strip is profiled as a result of bending, where the strip is simultaneously exposed to compressive and tensile forces. Rows of rollers gradually form the strip into the desired profile, pressing the metal to the matrix.

1 Roll forming machine
2 Uncoiler
3 Control unit
4 Decoiler sensor
5 Roller conveyor 6 Main motor
7 Hydraulic drive
8 Guide table
9 Front cutter
10 Rear cutter 11 Oil tank
12 Water tank
13 Transmission drive

At the machine exit, the profiled sheet is cut off with hydraulic shears and fed to the output roller conveyor.
The rolling machine, electric and hydraulic drives, and chain transmission are assembled on a single frame. The uncoiler is a separate machine equipped with a sheet speed sensor.

The equipment contains all units necessary for sheet metal bending.  Additionally, the roll forming machine is equipped with mechanisms that form the production line:

• Decoiler
• Guillotine (electromechanical/hydraulic)
• Mechanisms for conveying finished products (roller conveyor)
• Packaging and marking equipment

To select the machine suitable for the production of the required profile, please, leave a request to our specialist. Attach product drawings to the request and specify the required performance.

Equipment for cold rolling of sheet metal into profiled products.

Profiled sheets are used in construction for enclosing structures (roofs, walls, doors, thermal insulation panels) and shaped elements. The metal profile is used for spanning buildings and structures. The product is used in prefabricated construction.

The roll forming machine is used for the production of:

• Metal tile
• Roofing sheets
• Profile sheets
• Corrugated sheets

The metal profile is made with the required rigidity and strength. Using a type of profile with a suitable cross-section helps to save on supporting structures and reduces metal consumption. The sheet has the necessary spaces for easy installation.

The material is 0.2-0.8mm steel. Standard width of sheets: 1000/1200/1220/1250mm. Product length: up to 12m. Galvanized or painted sheets are available.

The machine control system is fully automated and minimizes the human factor influence. The roll forming machine is controlled by a computer via a touch-screen graphical interface.

The tachometer monitors the unwound steel length and counts the produced profile length.

The shafts and passline rolls of the machine are manufactured on CNC machines with high precision.

Metal parts are made of structural steel with a chrome coating 0.05mm. The material of the shafts and rollers is wear and rust resistant. The guillotine blade is made of hardened steel and has a long service life.

The frame of the roll forming machine is annealed to prevent stresses and deformations during operation.

All roll forming machines are pre-tested before shipment. The equipment is guaranteed for 12 months.

We perform commissioning and provide technical support throughout the entire service life.

The equipment pulls the steel sheet from the roll and feeds the web to the roll forming machine. The machine is a bending matrix equipped with rows of rollers on shafts driven by chain transmission.

The sheet is profiled as a result of bending, where the sheet is simultaneously exposed to compressive and tensile forces. Rows of rollers gradually form the sheet into the desired profile, pressing the metal to the matrix.

1 Roll forming machine
2 Uncoiler
3 Control unit
4 Decoiler sensor
5 Roller conveyor
6 Main motor
7 Hydraulic drive
8 Guide table
9 Front cutter
10 Rear cutter 11 Oil tank
12 Water tank
13 Transmission drive

At the machine exit, the profiled sheet is cut off with hydraulic shears and fed to the roller conveyor.
The rolling machine, electric and hydraulic drives, and chain transmission are assembled on a single frame. The uncoiler is a separate machine equipped with a sheet speed sensor.

The equipment contains all units necessary for sheet metal bending.  Additionally, the roll forming machine is equipped with mechanisms that form the production line:

• Decoiler
• Guillotine (electromechanical/hydraulic)
• Mechanisms for conveying finished products (roller conveyor)
• Packaging and marking equipment

To select the equipment suitable for the production of the required metal sheet please, leave a request to our specialist. Attach product drawings to the request and specify the required performance.

Equipment for packaging products on pallets. The palletizer wraps a stretch film around the products.

An elastic film secures products for storage and transportation. A thin plastic film sticks during winding and forms a dense plastic cover that protects the contents from moisture and dust.

The equipment is used for packing pallets loaded with:

• Sandwich panels
• Equipment
• Pipes
• Bulky goods

The machines are highly efficient and can quickly pack finished products even in conditions of intensive warehouse processes.

Palletizers are designed for wrapping heavy (>2000kg) and/or bulky loads.
Platform-type equipment is used for standard size and weight cargo packaging.
The simple design of the palletizers ensures reliable and cost-efficient operation.
Packaging machines have a soft start/stop function. Some machines are equipped with a film pre-stretching device. Equipment for packaging fragile goods operates at a low speed of winding and stretching of the film.
The palletizers can be used as a separate packaging machine or integrated into a packaging line.

The palletizer consists of a stretch film attachment unit, a rotating platform, and a control system.

When packing, the platform with the load remains stationary, and the unit with the film rotates around the load.

The cargo packaging consists of the following steps:

• The pallet with the load is placed on the working platform
• The stretch film web is tied to the pallet corner
• The stretch film web rotates, wrapping the film on the load
• The film web moves vertically from bottom to top and back
• As a result, the load is wrapped in a double layer of film. The film is cut off and the load is removed from the platform

The rotation speed, film tension and length, and other parameters are preset by the program.

To select a suitable palletizer, please, leave a request to our specialist. In the request, describe the task that you need to solve.